DanBailey.net cyclist, writer, font designer, geek

24Jan/100

Progress Made

She's coming right along. And I've actually been thinking that I may run a 29'er set up as a "super 'cross" for the aforementioned Almanzo 100.

Progress. More to come as things develop.

Progress. More to come as things develop.

So far we have the headtube, downtube, BB, and seat tube joined up. Everything is within .1mm of where it should be. (Yes, 1/10th of one millimeter.) It's coming together nicely.

I ordered up new disc brake tabs for it last week from Paragon Machineworks, which look like this:

Willits style tabs. Image borrowed from Paragon Machineworks.

Willits style tabs. Image borrowed from Paragon Machineworks.

Much better-looking than the chunky ones that are readily available everywhere.

I've got a paint style picked out -- think "tuxedo cat" -- gloss black, with a white panel on the downtube, and white tips on the fork, and rear dropouts. There's some more special details coming -- it is, after all, something of a tribute to my cat, Mooch, who passed away last summer.

Speaking of paint, I need to get out and find a regular painter until I'm in a facility that has its own booth. I'll probably put together an RFP and see what people can quote me before selecting one.

The sketches of the head tube badge are off with a local artist for conversion to a set of vector graphics. I'll use that on the website and on business collateral materials, plus it'll be the basis for building the 3D model that I'll have cast to make the actual head tube badges.

Truckin' right along.

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18Jan/100

Miter, Measure, Braze, Measure, Repeat

We're moving right along with the first frameset. The bottom bracket and seat tube are stuck together, and the BB shell (eccentric) is drilled out and has binder bolts affixed. I don't have any pictures of that, currently.

This weekend, I did attach the head tube and down tube to one another.

The head tube and down tube joined together, covered with flux and ready for brazing.

The head tube and down tube joined together, covered with flux and ready for brazing.

Look at that sexy join. That's a hand-filed miter, kids. And the opposite side is just as tight. That's a file, a protactor, and a lot of frigging patience. But you know what? I love doing it, and I think hand-filing is the way to go. I don't think I'll ever bother milling -- not even when I start working in titanium.*

The final braze of the HT/DT joint.

The final braze of the HT/DT joint. Still needs filing and finishing, but that comes later.

So yeah. It's been going pretty good so far. That's the end result of the brazing shown there. I was quick enough and careful enough with my heat where it didn't pull when it cooled unevenly, and the end result is that the angle is spot-on. It's not at the stage where I need to file/finish the joint yet. That happens when the frame finally comes together completely.

Also done this last weekend: dissection of a steel tandem frame that was rusting from the inside out. It was a very enlightening view of the need for large, well-done vent holes and the need to clean leftover silver flux (corrosive) out of the frame.

During the week this week, I need to take an inventory of the parts I have so I can figure out what I still need to order to finish the build. I think all I need at this point are the hubs and headset (Chris King for both), and that should be it. I also need to track down a painter. There are a couple of options here in the Twin Cities, so I can figure something out.

Next week, I'll be joining the down tube to the bottom bracket/seat tube combo, and time permitting, I'll be sticking a top tube in there, too, and drilling out the holes for the cable routing.

* Probably not until late 2011.

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3Jun/09Off

Balance

Cleanliness is Next to Felinity

As amateur athletes, we often struggle to find the balancing point where hobby and the rest of our lives overlap -- and that overlap can be both time and financial. Being an endurance athlete isn't cheap in hours or dollars, and often we get so caught-up in that we miss the bigger picture.

Yesterday my cat/"BFF", who has been a constant source of happiness in a fairly tumultuous last decade, jumped up on the bed, breathing heavily and acting a little weird. She's an odd cat, and I associated her behavior with playing with one of the other cats. Fairly soon, it was obvious that this was not the case.

Almost immediately, we were in the car and on the way to the emergency vet. (And I cannot say enough positive about the emergency services at the University of Minnesota Veterinary Clinic.) Over the course of the day, I wiped out my personal savings that I had set aside for my new mountain bike -- and it didn't even occur to me until about 5pm, and when it did, I didn't care.

For over a year now, I've wanted a new Gunnar Ruffian 29'er frame. I've been stockpiling parts, sweating over the colors (loving and wanting that Bright White Pearl), and have been saving money toward ordering the frame. Next Friday, the 12th, I would have been ready to make the order. But there was never a thought of not going to the emergency vet. Cost be damned, because a bike can't give you back the love that a friend/pet can.

So, hours and hundreds of dollars later, it's been determined that she's got a blood clot in her leg, and she's being treated with aspirin and painkillers. There's still the matter of determining what the source of the clot was, and whether or not she'll regain use of the limb -- more money in diagnostics. The important thing right now, though, is that my best friend is still with me. (And dammit, I'm tearing up while writing this. I thought I was all cried-out.)

She's my baby girl. Doing what I'm doing at the cost of a new bike isn't even something that I'm going to sweat. When the day comes that I do buy a new Ruffian frame, it will make the first ride even more special knowing that the wait -- whether it's a year or five years -- was worth it. The time with my friend is more a far more valuable thing.

The lesson here is that your family and friends should always come before the bike. There's no point in being the fastest, the most technically capable, or the strongest, if you don't have the people you love to come home to afterwards. Never forget that.

(And when I do, someday, get around to buying that Gunnar, I'm going to get it in black, and a decal for the top tube that describes Mooch -- "Happy-Go-Lucky". Call it a tribute bike.)

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16Mar/09Off

Hello

So I've been eyeball-deep in a project using elgg, which is at least a contributing factor to my lack of posts here. Once I get the re-skinning done, I should have more time for posts about the exotic, glamorous nature of my life. Until such time, however, I will either be at my day job, my part-time job, in the home office, or on my bike.

The bike is really looming in my mind right now. I need to renew my racing license and send the check to Birchwood that I forgot to send in December, so I can get back to my "attached rider" status and be eligible to race. Yesterday while driving to pick Kate up1 from her part-time gig, I spotted a guy on a Salsa Las Cruces — same frame I ride for cyclocross — and felt a stab of envy. He was out there riding, and I was being a cager.2 Ugh. I must get out there ASAP.

Two issues with bike paint in the last week. First, the color of the Gunnar Ruffian frameset. I was all gung-ho to get the "Sunshine Yellow over Shamrock Green", which is only available through the end of April. Making it a bit tight. Fortunately, the new limited-time color, "Sunset Red over Fine Gold" is available through the end of May, making this a much more reasonable prospect. And it looks ha-awwwwt. The other issue is the repainting of my Trek 720 frame. I've been emailing around to various frame restoring companies, and it looks like Airglow Painting out of Georgia is going to give me the best bang for my bike. Like half the price that CyclArt would charge me.

The Trek 720 is going to be a masterpiece when I'm finished with it. I've decided to thoroughly photo-document the process and will do some light video work to create a short piece on the restoration of the bike.


1. She is without car until the arrival of her new 2009 Honda Fit Sport.
2. cager (n): a driver of motorized vehicles.

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24Feb/09Off

Frostbike Reviews

The last two years, I've attended Frostbike, QBP's trade show that they run. In 2008, most of my time was spent attending seminars of the shop operations variety. This year, I missed Saturday due to my housewarming party, and thus missed a lot of the meaty/useful stuff. So Sunday, I opted to really dig into the new products, attending seminars on those and really looking for the interesting stuff on the tradeshow floor.

Two things really caught my interest.

The first is Shimano's new Di2 system. If you've been living under a rock, I'll give you the short explanation: this is a variant of Shimano's battle-tested Dura-Ace group, with electronic shifters and derailleurs.

I know, I know. You're going to tell me exactly what I've been saying for the last two years. "But it solves a problem that didn't exist!"

Call me a nuevo retro-grouch, but I did not see a place in the world for an electronic shifting package; especially after the stupidity of Mavic's Zap and Mektronic packages.

So, more out of curiosity about the new Dura-Ace 7900 family than anything else, I attended the seminar. I figured that if anything at all came out of this, I'd have a chance to be a bit of a rabble-rouser and ask the one question that had been on my mind since I first heard about Di2, which was maybe two years ago. "DEAR GOD, WHY?!"

I sat in the second row -- you should at least show respect if you're going to start gunning for a tech rep who has little public speaking ability. As it turned out, however, I spent a majority of my time listening and watching, and becoming more and more of a convert.

After sitting through the presentation, unable to find anything to truly bash Di2 about, I hung around to take a look at the bike in the stand. I ran it through the gears and was incredibly pleased to see that it does function as-advertised. Shifting was crisp and neat, and watching the front derailleur auto-trim itself to prevent chain rub made me think that there might be something to this.

Being an Apple fanboy, however, I try to avoid version 1.0 of any new hardware. Other Apple fanboys will understand. I don't like being a large company's R&D department and spending hundreds or thousands of dollars to provide product testing. So, without a ride on it, I went ahead and asked the one question I could think of. "Has anyone tested Di2 under cyclocross conditions?"

The answer, as it turns out is "yes" and from what the rep said, it held up just fine. The auto-adjustment of gearing helps a great deal when your system is caked with mud. Obviously, I'd like to talk to a 'cross rider that's actually beat on the shit for a season, and the mechanic who had to keep the bike in working order (since I am both the rider and the mechanic for my personal fleet).

I figured, okay, novel experience, but without any real time on it, I couldn't speak to it.

Then I went back to the show floor, and had a chance to spin it on a stationary trainer. My verdict is this: if Shimano isn't stupid about supporting this product for long enough the concept to catch on and for it to start winning over the conservative rider, then they've just developed the future of high-performance shifting.

On the trainer, I ran it through the range and noodled around a bit. Then I did the evil -- I dropped it into the 39-tooth in front and the 12 in the back, and started cranking up the cadence. I got out of the seat, leaned forward and started to crank. Then I upshifted the front.

And I had the moment of enlightenment. The heavens opened up, the light of angels shined down, and turned an atheist into a devout believer. At least where electronic shifting is concerned.

The chain jumped right to the big ring without complaint, stuttering or hesitation. It did not miss the shift. And right in that moment, I wanted this component group.

Not that I can afford it, mind you. I'd have to do a lot of work to switch to it, and I don't have that sort of money right now. Call me after I hit the lottery on Wednesday night. (Pfft. Right.)

I walked away from that with a huge-assed Shimano sticker to put on my toolbox, a guide to the parts, and a set of Shimano-specific magnetic poetry words. I'll mix the magnetic poetry with the more saucy stuff we have, so the side of the refrigerator will say things like, "I want to grind against your Di2 bike."

It's that good.

Now, the experience with Edge Composites was not as in-depth. They had a small booth, and by the time I talked to them on Sunday, they were out of printed material and schwag. But I took a look at their stuff and walked away with a bad case of gear lust.

These guys make carbon rims, among other things. And I couldn't help but want a pair for the 29'er clincher rims for the Gunnar Ruffian I'm putting together -- they'd look really good laced to the Chris King singlespeed hubs. The rims -- across the line -- are gorgeously crafted, insanely light, and some of them, like their low-profile tubular road rim will make you giggle with amazement. You could put together climbing wheels with those that would make Marco Pantani roll over in his grave.

Now, I haven't actually ridden these rims, mind you, but I've spent enough time around bikes to know a well-researched, well-built product when I handle it. Edge Composites has produced a product that is truly lust-worthy.

If I can find money in my budget (doubtful) or if they can send me some rims to build up (even more doubtful), I'll post a more-lengthy review of them here.

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17Sep/08Off

A Quick Series of Things

As my workload at home and the office has increased, I have found myself gradually updating this page less and less. Hell, I've even gotten spotty with my Twitter updates.

So things that are worth noting:

  • Kate and I are still very much in love and I can't remember being more comfortable or happy to be with someone else. Last night, we decided to move in together, with a target date of December 1st. This means I'll be paying double rent in December (the last month in my old place), but that's a small price to pay. When we made the decision, I got butterflies in my stomach -- nervous, excited, and happy, all at once. She's the one. And I've never been more sure of anything.
     
  • Swimming lessons are going...swimmingly. Okay, it might be a little too early for a pun like that, but tonight is the second of my fifteen lessons. By the end of this, I should be swimming on my own. I'm going to take further lessons to work on improving my stroke and efficiency, of course. For now, though, I am very excited. I'm doing something I've meant to do for a long time now, and hitting one of my New Year's Resolutions ("take classes, learn more stuff").
     
  • I shelved my weird adventure novel in favor of a more obtuse idea, which is going to be more interesting to write. Indirect first contact with an alien species dubbed "the CEOs", post-humans, and all sorts of other weirdness tied together. Should be a fun time.
     
  • I have two simultaneous bike projects underway -- a singlespeed 29'er mountain bike and (finally) my track bike. The MTB is the priority because over the winter, I'll be able to use it. Both are going to go slowly, as when Kate and I move in, we're going to need to buy stuff like more bookshelves, and one of those fancy-schmancy Sleep Number Bed Mattress Things.
     
  • I've got an Ubuntu box on my desk now, running alongside the Mac. It's working (more or less), but anyone who tells me that Linux is a desktop-ready solution for an operating system is going to get bitchslapped. Near future upgrades will include a new wifi card with a compatible chipset (so that I can get rid of the 50-foot ethernet cable running across the living room), and a second SATA drive with a WinXP Home install.
     
  • Shut up! It's so I can run productivity software. Like Civilization 3 and 4.
     
  • In the same vein, I need to reorganize my LAN -- no more DHCP. Going to have to assign IPs to the Mac, Linux/Winbox, Wii, PS3, and iPhone. (My network seems less crowded without the Vonage box between the Airport and Internet, and without the TiVo.)
     
  • More later.

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